Step 1: Understanding Vickers Hardness Test
The Vickers hardness test uses a diamond pyramid indenter and is best suited for very small or polished surfaces. It measures the diagonals of the indentation left after applying a known force.
Step 2: Limitation on Rough Surfaces
- The Vickers test assumes a smooth and flat test surface for precise measurement of indentation.
- On rough surfaces like forged parts, the irregularities distort the shape of the indentation, making accurate measurement of the diagonal lengths difficult.
- This leads to erroneous hardness values due to surface unevenness and scattering of light during optical observation.
Step 3: Other Options Analysis
- \textit{Hard metals:} Vickers test is actually designed for hard materials due to diamond indenter.
- \textit{Soft metals:} Can be tested, although Brinell may be more suitable for some.
- \textit{Polished and hardened surfaces:} Ideal for Vickers, providing sharp, measurable indentations.