When a metal undergoes cold working or plastic deformation, it experiences changes in internal structure. The correct sequence of heat treatment processes that restore the material properties is as follows:
Step 1: Stress Relief
- The first step is stress relief annealing, where the material is heated below the recrystallization temperature.
- This process removes residual stresses caused by cold working without significant changes in microstructure.
Step 2: Recrystallisation
- When the metal is further heated above the recrystallisation temperature, new strain-free grains begin to form.
- This eliminates the effects of work hardening and restores ductility.
Step 3: Grain Growth
- If the material is heated further, grain growth occurs, where small grains merge to form larger ones.
- This process increases grain size and reduces mechanical strength but improves toughness.
Step 4: Conclusion
Since the correct sequence of processes is Stress relief → Recrystallisation → Grain growth, the correct answer is option (D).