List of top Materials, Manufacturing & Industrial Engineering Questions asked in GATE ME

The welding process commonly used for fabricating tailor-welded blanks of dissimilar thickness for automotive applications is:

Considering the actual demand and the forecast for a product given in the table below, the mean forecast error and the mean absolute deviation, respectively, are:


 

A project involves eight activities with the precedence relationship and duration as shown in the table below. The slack for the activity D is __________ hours (answer in integer). 


 

A company uses 3000 units of a part annually. The units are priced as given in the table below. It costs ₹150 to place an order. Carrying costs are 40 percent of the purchase price per unit on an annual basis. The minimum total annual cost is ₹ _________ (rounded off to 1 decimal place).


 

Cylindrical workpieces of diameter 60 mm and length 400 mm are machined on a lathe at a cutting speed of 25 m/min and a feed of 0.2 mm/rev. The Taylor’s tool life parameters \(C\) and \(n\) for this setup are 75 and 0.25, respectively. The tool changing time is 3 minutes. With a labor and overhead cost of ₹5 per minute, the tool changing cost per piece is ₹_________ (rounded off to 2 decimal places).

An isotropic brittle material is tested in the universal testing machine. The stress-strain diagram for the material shows a bi-linear elastic behavior as shown in the figure given below. The strain energy density is _________ MJ m\(^{-3}\) (rounded off to 2 decimal places).


 

A simply supported beam of length 1 m is subjected to a uniformly distributed bending moment of 1 N m per meter throughout the length as shown in the figure. The bending moment at the mid-point of the beam is __________ N m (rounded off to the nearest integer).


 

The state of stress at a point is shown in the figure given below. Under plane stress assumption, the normal strain along the thickness direction (\(\epsilon_{zz}\)) is _________ (rounded off to 2 decimal places).


 

Consider a Pelton wheel of 1 m diameter. The magnitude of relative velocity of water at the bucket inlet is the same as the magnitude of relative velocity of water at the bucket exit. The absolute speed of water at the bucket inlet is 125.66 m/s\(^{-1}\). For maximum power output from the Pelton wheel, the rpm of the Pelton wheel is (rounded off to 1 decimal place).

In relation to additive manufacturing, match the following:


 

Wire drawing operation is performed on a perfectly plastic metal without any strain hardening. Assuming no friction and no redundant work, the maximum possible percentage reduction in area in a single pass is closest to:

Match the mold elements in the casting process with the most suitable function: 


 

A liquid metal is poured in a mold cavity of size 200 mm \(\times\) 200 mm \(\times\) 200 mm. The cooling is uniform in all directions with NO additional compensation for shrinkage. Considering the volumetric shrinkage during solidification and solid contraction as 7% and 8%, respectively, the length of the cube edge after cooling down to the room temperature is _________ mm (rounded off to 1 decimal place).
A metallic square plate is subjected to a uniform hydrostatic pressure (\(P\)). Choose the correct Mohr's circle representing the state of stress at any point in the plate from the options given below. For the Mohr's circle, normal stress is positive towards the right and shear stress is positive in the upward direction.
When assembled, the hole \(30^{+0.030}_{0.000}\) mm and shaft \(30^{+0.020}_{-0.020}\) mm will result in:
Ceramics and glass are machined by:
In computer aided design (CAD), solid models can be constructed using:
Among the following surface hardening processes, steel is heated to the lowest temperature in:
Two metal parts (a cylinder and a cube) of same volume are cast under identical conditions. The diameter of the cylinder is equal to its height. The ratio of the solidification time of the cube to that of the cylinder is _________ (rounded off to 2 decimal places).
Assume that solidification time follows Chvorinov’s rule with an exponent of 2.
The yield stress of a metal in uniaxial tension is 200 MPa. According to von Mises yield criterion, the yield stress (in MPa) of the metal in pure shear is closest to:
A 1 mm thick cylindrical tube, 100 mm in diameter, is orthogonally turned such that the entire wall thickness of the tube is cut in a single pass. The axial feed of the tool is 1 m/minute and the specific cutting energy (\( u \)) of the tube material is 6 J/mm\(^3\). Neglect contribution of feed force towards power. The power required to carry out this operation is ________________ kW (round off to one decimal place).
Under orthogonal cutting condition, a turning operation is carried out on a metallic workpiece at a cutting speed of 4 m/s. The orthogonal rake angle of the cutting tool is \(5^\circ\). The uncut chip thickness and width of cut are 0.2 mm and 3 mm, respectively. In this turning operation, the resulting friction angle and shear angle are \(45^\circ\) and \(25^\circ\), respectively. If the dynamic yield shear strength of the workpiece material under this cutting condition is 1000 MPa, then the cutting force is ________________ N (round off to one decimal place).
An assignment problem is solved to minimize the total processing time of four jobs (1, 2, 3 and 4) on four different machines such that each job is processed exactly by one machine and each machine processes exactly one job. The minimum total processing time is found to be 500 minutes. Due to a change in design, the processing time of Job 4 on each machine has increased by 20 minutes. The revised minimum total processing time will be ________________ minutes (in integer).
The product structure diagram shows the number of different components required at each level to produce one unit of the final product P. If there are 50 units of on-hand inventory of component A, the number of additional units of component A needed to produce 10 units of product P is ________________ (in integer).
Two mild steel plates of similar thickness, in butt-joint configuration, are welded by gas tungsten arc welding process using the following welding parameters.
A filler wire of the same mild steel material having 3 mm diameter is used in this welding process. The filler wire feed rate is selected such that the final weld bead is composed of 60% volume of filler and 40% volume of plate material. The heat required to melt the mild steel material is 10 J/mm³. The heat transfer factor is 0.7 and melting factor is 0.6. The feed rate of the filler wire is ________________ mm/s (round off to one decimal place).